Manufacturing of Stainless Steel Marker Radials

Here at Twin City EDM and Manufacturing, we have the technology and resources for machining unique geometric shapes within the tightest of tolerances. Utilizing high strength 17-4 PH stainless steel, we fabricated the 8-ray marker radial pictured here for an optical surgery application. The eye is a vital and fragile organ, and our customer trusted us to manufacture this component with extreme care to ensure its precise performance in delicate surgical operations.

Significant attention to detail went into fabricating fixtures that would hold the workpiece straight and square and allow the wires to create the intricate pattern. Featuring dimensions of 0.492″ O.D., 0.128″ I.D., and 0.185″ in height, our advanced technology equipment and exceptional skills enabled us to machine the component to within ultra-precise +0.001″/-0.000″ tolerance and achieve a smooth, 32 RMS finish. Quality-driven from fixture design and fabrication through to a rigorous, multi-step inspection process, our team demonstrated many of our EDM and conventional machining capabilities to manufacture 200 sleeves within a 3 week turnaround. First article inspection reports and a certificate of conformance verified we met 100% of the customer specification.

To learn more about this project, or how our specialized skills can improve your next project, contact us today.

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Technical Specifications

Product Name
8 Ray Marker Radial
Primary Capabilities Applied/Processes
Wire EDM Services Conventional EDM Services
Secondary Capabilities Applied/Processes
Saw Cutting Grinding Welding Hole Popping Tooling - Milling
Equipment Used to Manufacture Part
FA10 or MD Pro, Mitsubishi Wire EDM
Overall Outside Diameter
0.492 Inch
Overall Inside Diameter
0.128 Inch
Overall Height
0.185 Inch
Tightest Tolerances
+ 0.001 in / - 0.000 in
Material Used
17-4 PH SS
Material Finish
32 ┬Áin
In Process Testing/Inspection Performed
Dimensional Inspection Visual Inspection First Article Inspection Report Certificate of Conformance
Industry for Use
Surgical Instrument Medical
Volume
200 Sleeves
Delivery/Turnaround Time
2 to 3 Weeks
Delivery Location
Rapid City, South Dakota
Standards Met
Customer Specifications 2D CAD Drawing

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